Nigeria LNG Limited (NLNG) is a leading liquefied natural gas producer with production capacity of 22 million tonnes per annum. The company's digital transformation programme is a key enabler for its competitiveness in the short and long term.
One of its flagship projects is the implementation of the NLNG digital twin, developed in partnership with AVEVA and Schneider Electric. The digital twin uses AVEVA Unified Operations Center for visualisation, integrated with AVEVA Information Management and artificial intelligence from AVEVA Predictive Analytics.
Open, agnostic technology integrates with existing landscape
NLNG selected AVEVA as its partner for developing the digital twin for our domain-specific expertise and open, agnostic model, enabling NLNG to build on its existing technology infrastructure.
The project's first phase created a data-centric digital twin of one of NLNG's six LNG trains, visualised through an interactive AVEVA Unified Operations Center (UOC). The digital twin draws data from AVEVA Unified Engineering using AVEVA Asset Information Manager and AI optimisations from more than 60 AVEVA Predictive Analytics models.
The UOC displays the LNG train's production status compared to planned performance, supplemented by contextual information across the production value chain, and integrated with maintenance activity and alerts from the predictive models.
Interactive screens highlight areas which should be investigated before suggesting changes or addressing maintenance issues. With the successful completion of the first phase of the deployment, the team has commenced rollout to NLNG's other trains in a second phase.
Predictive analytics prevent unplanned downtime and loss
One of the tangible benefits of the digital twin is the success of the Predictive Analytics module. The predictive capability enables early identification of anomalies. On at least two occasions, it has provided intervention and corrective support, preventing unplanned downtimes and potential revenue loss. The digital twin also has transformation potential to optimise production, improve productivity, assure asset integrity and ensure health, safety and environment protections.
Schneider Electric and AVEVA have been partners on the NLNG digital transformation journey from the ideation and strategy stage. In addition to the technical capabilities of the digital twin, NLNG has noted the team's collaborative attitude and flexibility in delivering to plan, despite the challenges posed by the pandemic.